In this module 59 sections
- 01SAFETY AND SECURITY WINDOW FILM
- 02Purpose of Safety & Security Film
- 03When Solar/Security Film . . .
- 04“Nothing Happens Until the Glass Breaks!”
- 05How Does Safety/Security film Work?
- 06How is it made?
- 07Result
- 08How Do We Know It Works?
- 09Oklahoma Case Study
- 10US Subcommittee Report
- 11Types of Installation
- 12Daylight Installation
- 13Patterns of Breakage
- 14Attachment Systems
- 15Two Types of Attachments
- 16Mechanical Attachment
- 17Wet-glaze Attachment
- 18Types of Impact for Glazing
- 19Testing
- 20Setting/Enforcement Organizations
- 21Human Impact
- 22Insuring Impact Standards
- 23Human Impact Standards
- 24Human Impact Standards
- 25Impact Test Structure
- 26How The Tests Are Used
- 27Missile Impact
- 28Why use Armorcoat?
- 29Origin of the codes?
- 30Did you know?
- 31It Isn’t Just Florida Issue
- 32How the Confusion Started?
- 33The Response the Overkill
- 34Hurricane Standards
- 35Hurricane Standards
- 36System Requirements. . .
- 37Test protocol
- 38The Missile
- 39Why is Cycling so crucial?
- 40Dade County
- 41SBCCI, SFBC, ASTM
- 42Small Missile Impact
- 43Large Missile Impact –
- 44Cycling
- 45Post Glass Breakage Performance
- 46Alternative in Storm Protection
- 47Safety Film
- 484-mil Safety film
- 498-mil Safety Film
- 508-mil Wet-glazed Safety Film
- 51Bomb Blast Resistance Blast Mitigation
- 52Blast Overview
- 53Blast Damage and Distance
- 54Domestic Air-Blast (explosive) Testing
- 55Advantages Over Options – Time
- 56Architectural Safety Glazing
- 57Violent Weather
- 58Earthquakes
- 59Theft / Smash & Grab Crime
SAFETY AND SECURITY WINDOW FILM
Letting the facts speak for themselves…
Purpose of Safety & Security Film
- Protect people
- Retain shards of glass to reduce the number and severity of injuries
- Protect property
- Blast/Storms: maintain building envelope, further isolate interior from elements
- Theft: time deterrent = prevent or slows entry
When Solar/Security Film . . .
- All the benefits of both types of films
- Reduce energy consumption
- Slow fading process
- Improve aesthetics
- Increase privacy
“Nothing Happens Until the Glass Breaks!”
- Film will not appreciably strengthen the glass
- Film will keep the glass together when it breaks
- It will hold it in the frame up to a wind load of 75 MPH
- Unanchored 4 mil film on tempered glass
How Does Safety/Security film Work?
- Tough polyester film(s)
- High tensile
- Good elasticity
- Superior optics
- Acrylic mounting adhesive
- High molecular weight, chemically crosslinked
- Impact absorbing; optimized peel, shear and tack
How is it made?
- Inside Surface of Glass
- UV Absorbing Mounting Adhesive
- 7 Mil Clear Polyester Film
- Special Laminating Adhesive
- 2 Mil Clear Polyester Film
- Special Laminating Adhesive
- 1 Mil Metallized Polyester Film
- Protective Scratch Resistant Surface
Result
- Glass shards remain attached to safety film; minimizing personal injury and building damage
- Post-glass breakage performance
- “Membrane Action” of film/glass composite (anchored)
- Maintain building envelope; wind, water, looting . . .
How Do We Know It Works?
- Over 25 years of proven field performance
- Worldwide utilization & acceptance
- Dozens of independent tests including:
- American National Standards Institute; ANSI Z97.1
- Code of Federal Regulations Title 16 Consumer Product Safety Commission Part 1201 Category and II (CFR Title 16 CPSC Part 1201)
- ASTM F-1642 / GSA criteria for air-blast loading
- British, South African, Australian, New Zealand, Japanese, German, and Canadian safety standards
Oklahoma Case Study
- A. P. Murrah Federal Building
- ANFO bomb exploded
- killing 169 people
- 19 of those were children
- T. McVeigh later stated “targeted the building… amount of glass.”
- 258 buildings broken glass
- Broken windows 10 blocks away
US Subcommittee Report
Conducted by John Culbertson
“The Murrah building lacked a simple security measure, safety window film…This film acts like a barrier between an explosion and a victim…it contains the glass — holding it together…you don’t have the sharp-edge projectiles that caused massive loss of life. Measures like this would have saved countless lives.”
Types of Installation
- Hazard level dependent
- Safety / Security film
- Typically 4 to 14 mil (1 mil = 0.001″)
- Daylight
- Attachment Systems
- Mechanical
- Wet Glaze
Daylight Installation
- Most common retrofit
- Installed to inside surface of window
- viewing area only
- max. 1/8″ edge
- Most economical method
- Effective for low level risk
Daylight = Flexibility
Patterns of Breakage
Broken Tempered Glass Leaves Little for Film to Grip After Breakage
- Annealed or HS
- Tempered
- Tempered after Breakage
Attachment Systems
- Film Is installed on inside of glass, then “attached” to the window frame.
- Especially useful with tempered glass and in high risk environments.
Two Types of Attachments
- Mechanical or “Batten Bar”
- Safety film Installed with overlapping ‘tails’
- Aluminum bar placed over ‘tails’ and screwed into existing window frame
- Chemical or “Wet Glazed”
- Daylight safety film installation
- Structural silicons bead connects film to frame
Mechanical Attachment
- Film installed to overlap the frame up to 1″
- Metal affixed to window frame
- Film Sandwiched
Wet-glaze Attachment
- Film installed as a daylight application
- Secures the film to the frame with structural sealant
Types of Impact for Glazing
- Human Impact
- Missile Impact (Hurricane)
- Airblast (Bomb)
Testing
- Responsible for developing the test methods
- ASTWI
- American Society for Testing Material
- Where Federai Reguiations are stored
- CFR
- Code of Federal Regulation
- The testing organizations that a film manufacturer has to interact with for the type of testing we do are many.
- Each one of thee organizations has developed standard test procedures that we or an independent third part must follow meticulously.
Setting/Enforcement Organizations
- Responsible for regulations and enforcement
- ANSI
– American National Standards Institute - CPSC
– Consumers Product Safety Commission - SFBC
– South Florida Building Code - SBCCI
-Southern Building Code Congress International - Dade County
- ANSI
- The testing organizations that a film manufacturer has to interact with for the type of testing we do are many.
- Each one of thee organizations has developed standard test procedures that we or an independent third part must follow meticulously.
Human Impact
- Ensuring the “Break-Safe” characteristics of glass
- Tempered glass is break-safe
Insuring Impact Standards
- Requires:
- Standardized testing methods
- Groups who develop the standard of performance the product must meet
- Enforcement of the standards
Human Impact Standards
- Developed in the late ’60’s early ’70’s to address sliding glass doors
- Address the break safe characteristics of glass
- Tempered glass passes
- Annealed or heat-treated glass must have film to pass
Human Impact Standards
- ANSI Z 97.1
- American National Standards Institute
- CFR1201
- Code of Federal Regulations, Consumer Product Safety Commission
- ANSI Z 97.1 and CFR 1201 differ in the force of the impact
Impact Test Structure
- ANSI Z 97.1 and CFR 1201 use the same test structure
- Difference is the drop height of the impactor
- Height determines the foot pounds of force hitting the glass
How The Tests Are Used
- ANSI Z97.1
- Generally residential
- 100 lb impactor, at 1 ft. drop height
- Develops 400 ft. lb. Impact
- Annealed glass with 4- mil passes
- CPSC, CFR1201, category II
- Generally commercial
- 100 lb impactor, at 4 ft. drop height
- Develops 400 ft. lb. impact
- Annealed glass with 7- mil or greater passes
Missile Impact
- Impact resistance of glass to flying debris
- Addresses keeping a building “tight” in weather related incidents
Why use Armorcoat?
- Protect life and property
- Reduce Liability
- Reduce further damage caused by wind and rain entering through broken windows
Origin of the codes?
- Based and Australian standards written following cyclone trycy in the ‘70’s
- Greatest devastation not from single-gust but -sustained, turbulent winds carrying debris
- Building must resist the breaching of the building envelope from debris.
- Glass is the weakest link in the building envelope
Did you know?
- The majority of insurance claim after Hurricane Andrew were from damage caused by wind and rain that damaged the contents of a dwelling…not the dwelling
It Isn’t Just Florida Issue
- Areas affected by glass breakage from natural disasters
How the Confusion Started?
- Dade and broward counties developed adopted and enforced the first U.S.
- Lacking alternative the “Dade County” code began mean approved devices for impact glazing
- This was overkill for most other areas impacted by hurricanes
The Response the Overkill
- Other code organization look at test more appropriate for the southeast and Mid-Atlantic regions
- History said the reason did not receive the same wind speed
- Test were developed for slower wind speeds
- Lower speed also means smaller debris
Hurricane Standards
- Effective only new construction
- SBCCI
- Covrer the southest
- FBC
- Florida Building code
- Cover State of Florida
- Dade County
- Effects Dade and Broward Counties
- Most Stringent of the impact glazing codes
Hurricane Standards
- Each code/enforcement body sets different standards
- SBCCI — latest severe
- FBC — Middle Ground
- Dade County — most Severe
- Standard determine the impact the glazing must withstand
- NONE of these address retrofit, they are system requirements for new construction
System Requirements. . .
- For “product approval” test must be done on
- Entire assembled unit, frame,and anchorage as supplied for installation
- Fastener for mounting, identical, to what what use in field.
- Film as a retrofit application, has not control over the unit as assembled
Test protocol
- Think of it as a six part test
- Missiles and cycling and adding
| Test Name | Effects Building | Missiles used and Used | Cycling | Agling |
|---|---|---|---|---|
| Small Missile | 30’ft and up | Ball bearing | Positive and Negative | Exposure to
Elements |
| Large Missile | Ground to 30” | 2”.4 | Positive and Negative | Exposure to
Elements |
The Missile
- Large
- 2″×4″ stud to simulate ground level debris up to 30 fit
- Speed and size varies by code
- Small
- Steel balls to simulate roof gravel above 30 ft.
- Speed varies by code
Why is Cycling so crucial?
- It is likely something impact the windows and possible break the glass.
- Window pushes broken glass out of the frame allowing weather intrusion
- Cycling simulate the wind and shows how film can protect your home through the remaining wind and driving rain of the storm
Dade County
- The toughest tested protocol of all
- Large missile
- 9 lb. 2”×4” @ 50 ft. per second (fps), (hits at 35 mph)
- Small missile
- 10 ball bearings at @ 130 fps, (hit at almost 90 mph)
- Cycling
- 80 fps (simulates 175 mph sustained wind)
SBCCI, SFBC, ASTM
- Other protocols less stringent than Dade
- Large missiles are smaller and slower
- Small missile are slower
- Cycling uses lower pressures
Small Missile Impact
- 8 mil attached (PA210, PA203, SSTD, 12-99)
- 3/16 temp glass with 8 mil clear attached to frame
Large Missile Impact –
- (8Mil Attached SSTD 12-99: 4lb 90-100 MB)
- 3/16 temp glass with 8 mil clear attached to s/d frame
Cycling
- (Post glass breakage performance)
- 4,700 Cycles each direction
- 3/16″ temp. glass with 8 mil clear attached to frame
Post Glass Breakage Performance
- No Film – Tempered glass
- With film – Tempered glass
Alternative in Storm Protection
- Options for new construction
- Laminated glass
- Plexiglass or Lexan
- Rolling shutters
- Shutter panels
- For retrofit, all of these are available but the cost of installation can be prohibitive
- Consider window film – the best protection for the money.
Advantages Over Other Options – Cost
| Option | $ Cost/ sq. ft |
|---|---|
| 4 mil, daylight | $4 to 6 |
| 8 mil, daylight | $ 8 to 9 |
| 8 mil, wet glazed | $ 8 to 9 |
| 8 mil, attached | $ 9 to 10 |
| 14 mil, attached | $ 12 to 16 |
| Laminated glass | $ 28 to 32 |
| Hurricane Shutters | $28 to 40 |
| Blast Glass ($800 frame) | $ 20 to 60 |
Safety Film
- Strong barrier of passive of protection
- Insurance discounts may be available
- Most cost effective alternative
- Unobtrusive installation
- Any common household cleaner can be used
- Very little loss of film strength or optical quality over time
- Strong Manufacturer’s warranty
4-mil Safety film
- Will retain broken glass
- May stay in window frame when subjected to lower wind speeds up to 85 mph*
8-mil Safety Film
- Will retain broken glass
- May stay in window frame when subjected to lower wind speeds, up to 110mph*
- Stronger film, more resident to debris penetration
8-mil Wet-glazed Safety Film
- Will retain broken glass
- May stay in window frame when subject to higher wind speeds
- Stronger film, more resistant to debris penetrating
- Passed both the large and small missile impact tests and cycling for 100mph wind zone
Bomb Blast Resistance Blast Mitigation
- To ensure the the protection of people from flying glass of in a blast incident.
- Air blast loading
- GSA – ISC Safety Criteria
- ASTM 1642-96 (Modified)
Blast Overview
- Incident Pressure
- Reflected Pressure
Blast Damage and Distance
| Damage Category | Percent damage | Damage Description | distance | in feet | for | charge | weight (lbs) |
|---|---|---|---|---|---|---|---|
| Severe | 6.10 | Frame collapse and destruction | 37 | 60 | 65 | 100 | 158 |
| Heavey | 40.60 | Large deformation of structure | 66 | 108 | 133 | 180 | 285 |
| Moderate | 40-20 | Some Deformation of structure | 88 | 145 | 176 | 280 | 443 |
| Minor | 10-20 | Little or low damage to structure 100% of window broken Glass fragments travels at 90ft/sec | 103 | 169 | 213 | 280 | 443 |
| Minimal | 0-10 | Windows damage 60% of window broken, glass travelling at 19ft/sec | 147 | 241 | 295 | 400 | 633 |
Domestic Air-Blast (explosive) Testing
- Result of damage assessments of the Murrah bombing
- ASTM-F1642 “Standard Test Method for Glazing and Glazing System Subject to Airblast Loading
- level C nominal (∼600 ANFO /500# TNT @ 188 feet)
- 4 psi, 14 ms, 28 psi/ms
- Level D Nominal
- 10 psi, 18 ms, 89 psi/ms
Advantage Over Option – Flexibility
- Flexibility
- Historic windows
- Odd shapes
- Energy options
Advantages Over Options – Time
- Time to protect
- Access to tight spaces
- Concave Glass surface
Architectural Safety Glazing
Objective
- Retain Flying glass and human impact load / penetration resistance
Recommendations
- 4-mil or greater
- Daylight installation
Violent Weather
Objective
- Penetrations resistance, maintain building envelope
Recommendations
- 8 mil or greater
- 4 side attachment preferred
- multi-layer
Earthquakes
Objective
- Protect people from falling glass
Recommendations
- 4 mil or greater
- Daylight
- Top-side attachment preferred
- FEMA funds schools districts for this protection
Theft / Smash & Grab Crime
Objective
- Prevent entry ,provide time ,deterrent ,penetration resistance
Recommendations
- 8 mil or greater
- 2-side attachment minimum
End of Module 8
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Glossary Terms
Complete reference of window film industry terminology and definitions.